The Overview To Foam Packaging's Advantages

Create Your Packaging Better and More Effective by Using Foam

It's a terrible to lose items because they damaged during transportation. If your packages are in transportation, how can you keep them safe? Working on how you place items within your package is one approach to enhance it. Foam packing provides great durability, and the advantages of foam packing can help your organization avoid losing revenue due to damaged deliveries.

High-quality foam can easily defend your items from shocks and falls by working as a pillow. Even the most serious errors may be prevented by using foam that is custom-made to your packaging's requirements.

However, it isn't only about safety. Another advantage of foam packing is that it provides a professional touch to your business. When a client opens your package and finds that it's properly packed with foam, it enhances their affection for your company by creating a line of confidence that you're doing everything to ensure that their purchase arrives properly.

Foam packing is also reasonable. Foam is a lightweight material that is extremely simple to manufacture and modify, making it cost-effective. When you use foam in your packing, you can rest easy knowing that your items will be protected during their journey.

Foam packing, like corrugated packaging, comes in a variety of kinds and designs and may (and should) be tailored to match the appearance of your items. Which type of foam packing is best for your company? Take a look at this list of the most common varieties of foam that you may use in your packing. There are many various types of foam accessible, each with its own set of qualities and uses to fulfill your company's various requirements.

Polyurethane (PU)

Because of its capacity to be molded into a variety of shapes, polyurethane is among the most versatile types of foam. It is smooth, open-cell foam that may be easily molded to fit a variety of items. Its flexible nature allows it to absorb shock and rapidly return to its original structure. It's frequently twisted into egg crates, or utilized as padding and unique forms to ensure that your products are properly protected.

Because of its flexibility and capacity to endure scratches and dents, PU is an ideal choice for protecting light-weight delicate objects. It also has a minimal odor and is mildew resistant, making it ideal for delivering foods or moisture-sensitive items. Polyurethane foam comes in two major kinds: polyether and polyester, as well as ESD and anti-static options. Polyurethane foam may be easily modified to fit the needs of your item. It may be made in a variety of colors and sizes to suit your requirements.

Polyethylene (PE)

PE foam is considerably denser than PU foam. This form of closed cell foam packing is ideal for companies who manufacture high-sensitivity items but require a more durable packaging component. PE foam has the advantage of being very resistive to breakage and moisture, making it an ideal choice for objects that require particular attention. It also works as an absorber and diminishes shocks. It can also take many forms, such as ESD and anti-static.

Along with its flexibility and ability to guard against a wide range of frequent accidents, polyethylene is ideal for goods that require further security. Organizations can use PE foam as planks, lamination, and dual skived, crosslink, and roll material in their packing. This foam may also be customized in a variety of sizes and colors to meet your specific requirements.

Anti-Static

Electronic items, ranging from computers to automobile parts, benefit the most from this sort of foam. This foam not only provides great comfort, but it also removes and absorbs electrical currents, shocks, and electro-shock static, preventing interior product damage during shipment.

Anti-Static foam has the advantage of protecting not only your goods when it is being sent, but any other electrical equipment outside of your container and any persons who may come into touch with your goods while it is being carried from getting shocked.

Convoluted Foam

Although most foam are plain, convoluted foam, often known as egg crate foam, contains elevated regions that provide additional security and stress absorption. To ensure that your goods are adequately managed during shipment, the elevated sections allow the foam to safeguard against collisions and absorb shocks. This foam is also extremely long-lasting, allowing it to be recycled in fresh packaging for many years.

Foam is a great way to preserve your items while they're being delivered when used in conjunction with corrugated packaging. Foam packing ensures that your items reach securely at their destination and gives your clients a superior initial experience when they unbox your goods.

Chocolates and Shrink Wrapping

 The worst thing that can happen is that you have a product that you want to sell, and then, the product gets damaged.  It became especially troublesome with heat, and items that melt instantly. There are a lot of confectioners that worry about packaging their chocolates with shrink wrapping.  This is because shrink wrapping does require some heat to melt these, so it’s a concern that is founded.

But there are different ways to prevent this, and luckily, you can use chocolate with shrink wrapping, without melting. 

Before you start this, here’s a few things that you want to consider. 

Type of Film 

Different films used to shrink wrap items do require a variety of exposure, and heat settings. 

Polyolefin and PVC are the two most common types, and when it comes to food, you’ve got to use polyolefin if there’s direct contact.

Most of the time, when it comes to PVC, you need to get the temperature around 250-270 degrees. This is usually done in less than five or so seconds of heat when they’re in the tunnel. 

With 75 gauge polyolefin wrapping, you do need to crank this up to about 350, or around 300 for the seal, but again, it’s there for less than 5 seconds, so they should be fine. 

Thickness of Film 

Another thing that you need to keep in mind is the film thickness. It’s normally around 75 gauge, and this is the best for wrapping different chocolates and other products. 

This is usually required due to the nature of these bigger products, and the stress of the transport after they’re packaged.  Many times, people will wrap pounds of chocolates, and they need a shrink film that’s thicker. 

You also need to factor in as well as how many times they’ll handle these products after the packaging is done.  If there’s more chance of them being handled, use something thicker.  Usually, thicker types of shrink film do require a longer level of heat exposure. 

Type of Element for Heating 

Finally you do need to figure out the right heating element as well, as you want to seal this in a way where the product gets sealed, without the melting process occurring.

You want to make sure that it shrinks it down, and be careful, so that it doesn’t create product damage. 

Usually, this is a rarity for shrink tunnels, because thick types of film usually don’t need to be around heat for a while.  

Heat guns are where the damage happens, because while they’re good for lower levels of output, if you keep them in one specific location, it can cause some damage. Not to mention, in order for this to make a seal, the gun needs to be on it for up to a minute, so you should be mindful of that. 

There are videos however that show a lot of the impacts of heat sealing, and how long it would take for something to melt within a shrink film.  You should watch these before you start, so that you can figure out if you need to be mindful of the heat shrinking, or if you are fine with the current setup that you have currently, since it can play a part in the overall impact of this.

Shrink wrapping chocolate can be a bit of a challenge for confectioners, but the beauty of heat sealing is that there is always a chance that you can create a lasting seal. Here, we went over some of the things to keep in mind, and what to make sure you’re abreast of when choosing the correct sealing.